Multifunctional Lithium Battery Charge Discharge Testing and Balance Maintenance Machine DT50W-20 is designed to perform a wide range of tests and operations on various types of lithium, NiMH, and NiCD batteries. These include capacity testing, charge-discharge characteristic analysis, capacity grading and matching, balance maintenance, internal resistance measurement, as well as data analysis and comparison. The device ensures physical compatibility with common battery types such as 18650, 26650, 32650, and 33140 cylindrical cells, as well as pouch and prismatic cells. Its isolation detection design enables the DT50W-20 to individually charge and discharge cells within a battery pack, ensuring uniformity while identifying defective cells without the need for disassembly. Additionally, it can restore unbalanced battery packs to their normal balanced state through precise balancing charge-discharge operations.
The device features a modular design, enabling parallel testing with a maximum current capacity of 200A.
The device is widely utilized in battery production facilities, battery recycling plants, research laboratories focusing on battery development or new energy vehicle batteries testing and maintenance.
DT50W-160 is composed of the single DT50W-20, a number of DT50W-160 can constitute a testing group to match the needs of mass testing.
It is applicable to a wide range of lithium battery chemistries, including LFP, NMC/NCA, LMO, LCO, and LTO, as well as Ni-MH and Ni-Cd batteries. Additionally, it is physically compatible with cylindrical, pouch, and prismatic batteries.
| No. | Descriptions |
|---|---|
| 1 | Charge |
| 2 | Discharge (Capacity measurement) |
| 3 | Auto-cycle charge discharge |
| 4 | Balance maintenance |
| 5 | Internal resistance test (DCIR) |
| 6 | Automatic matching of user-defined criteria |
| 7 | Test data analysis, comparison, and exporting |
| 8 | Battery temperature monitoring, control, and alarm |
| 9 | Parallel channel testing |
| 10 | Support battery series code scanning identification |
Multiple work steps can be invoked to satisfy diverse and specific testing requirements, thereby enhancing the functionality and versatility of the testing process.
Each channel is equipped with an independent and efficient processor that performs precise control and accurate calculations for its respective channel, thereby enhancing testing efficiency and ensuring data accuracy.
Modular design enables each channel to operate independently, and the number of channels can be customized according to specific requirements. After-sales maintenance is simplified and convenient, as repairs can be completed by simply replacing the faulty module.
The device is capable of supporting parallel channel testing, with up to 20 parallel channels and a maximum parallel output current of 200A. This feature ensures the efficient and rapid testing of high-capacity batteries, thereby meeting the demands for enhanced performance and speed in battery evaluation and maintenance processes.
It is capable of rapidly equalizing batteries with voltage discrepancies, accurately testing the capacity of parallel cells within a battery pack, and precisely identifying the location of defective cells.
| Parameter Name | Value / Description | |
|---|---|---|
| Input Voltage | AC 220V± 10% 50Hz/60Hz | |
| Number of Channels | 20 | |
| Maximum Number of Batteries Tested (One time) | 20 | |
| Channel Control Mode | Independent control | |
| High Voltage Insulation Between Channels | AC1000V/2min Normal | |
| Voltage & Current Test Sampling | Five-core wires connection / Probe | |
| Noise | < 76 dB | |
| Host Computer Communication Method | based on TCP/IP protocol | |
| Test Report Output Method | Excel | |
| Server Disk Configuration | >100GB | |
| Server Operating System | WINDOWS XP or above system with LAN port configuration | |
| Communication Port | LAN | |
| IP Grade | IP20 | |
| Parameter of Each Channel | ||
| Voltage | Max. Charge Constant Voltage | 5V |
| Min. Discharge Cut-off Voltage | 1V | |
| Tolerance | 0.02V | |
| Current | Max. Charge Current | 10A |
| Max. Discharge Current | 10A | |
| Min. Charge Cut-off Current | 0.05A | |
| Tolerance | 0.02A | |
| Power | Max. Output Power (Single Channel) | 50W |
| Data Recording | Data Recording Conditions | Time interval |
| Voltage interval | ||
| Current interval | ||
| Charge | Charge Modes | Constant current charge |
| Constant voltage charge | ||
| Constant current & voltage charge | ||
| Charge Cut-off Conditions | Voltage, Current, Time, Capacity, Negative Voltage Increment | |
| Discharge | Discharge Modes | Constant current discharge |
| Constant power discharge | ||
| Constant resistance discharge | ||
| Charge Cut-off Conditions | Voltage, Current, Time, Capacity | |
| Cycle | Cycle Index | 1-5000 times |
| Extended Function | ||
| Parallel Channel Testing | Parallel current output: 200A (Max.) | |
| One-Click Balancing Function | Maximum balance current output: 5A | |
| Protection | ||
| Protection Types | Reverse connection | |
| Over-temperature protection | ||
| Over-voltage protection | ||
| Short-circuit protection | ||
| Equipment Work Ambient Conditions | ||
| Operation Ambient Temperature | 0 ℃ - 40 ℃ | |
| Storage Temperature | -10 ℃ - 50 ℃ | |
| Operation Ambient Humidity | ≤ 70 % RH (No condensation) | |
| Storage Ambient Humidity | ≤ 80 % RH (No condensation) | |
Remarks: Additional battery connection fixtures need to be purchased separately. Additionally, customized options such as row connectors and BMS adapter plates are available.
Sample orders are dispatched by air express via DHL, FEDEX, TNT, UPS or other preferred express services. We can also coordinate delivery to agreed addresses in China for loading.
Bulk orders are transported via sea, truck, rail, or air in accordance with customer specifications.
We provide a 12-month warranty, lifelong after-sale service, and free technical support.
In addition to providing instructions and operation videos, we support users in over 100 countries globally. Our team delivers support via multiple channels, including email, telephone, video conferencing, and remote connections. We possess extensive expertise in delivering high-quality service, ensuring users utilize the equipment proficiently.
Free replacement parts are provided during the warranty period. For sample orders, in the event of product failure, replacement parts are dispatched via express delivery (DHL, UPS, TNT, FEDEX, etc.). For bulk orders, complimentary spare parts are included in the shipment.
We guide the user to replace faulty parts via maintenance manuals, phone, email, or video. The modular design makes installation and replacement highly convenient. After the warranty period, replacement parts are charged, carrying a half-year warranty for the same issue.