Multi-functional 20-channel Lithium Battery LiFePO4/NMC/NCA Cell Charge Discharge Capacity Grading and Balance Test Machine 10A

Product Description

Product Description

Multifunctional Lithium Battery Charge Discharge Testing and Balance Maintenance Machine DT50W-20 is designed to perform a wide range of tests and operations on various types of lithium, NiMH, and NiCD batteries. These include capacity testing, charge-discharge characteristic analysis, capacity grading and matching, balance maintenance, internal resistance measurement, as well as data analysis and comparison. The device ensures physical compatibility with common battery types such as 18650, 26650, 32650, and 33140 cylindrical cells, as well as pouch and prismatic cells. Its isolation detection design enables the DT50W-20 to individually charge and discharge cells within a battery pack, ensuring uniformity while identifying defective cells without the need for disassembly. Additionally, it can restore unbalanced battery packs to their normal balanced state through precise balancing charge-discharge operations.

The device features a modular design, enabling parallel testing with a maximum current capacity of 200A.

The device is widely utilized in battery production facilities, battery recycling plants, research laboratories focusing on battery development or new energy vehicle batteries testing and maintenance.

MODEL NO. DT50W-20
Multi-functional 20-channel Lithium Battery Charge Discharge Capacity Grading and Balance Test Machine 10A

DT50W-160 is composed of the single DT50W-20, a number of DT50W-160 can constitute a testing group to match the needs of mass testing.

Model No. DT50W-160
Model No. DT50W-160 Charge Discharge Capacity Grading and Balance Test Machine
Max. Single Channel Output: 5V 10A  |  Max. Parallel Output: 5V 200A
Applicable Batteries

It is applicable to a wide range of lithium battery chemistries, including LFP, NMC/NCA, LMO, LCO, and LTO, as well as Ni-MH and Ni-Cd batteries. Additionally, it is physically compatible with cylindrical, pouch, and prismatic batteries.

Applicable Battery Chemistries
Battery Physical Form Compatibility
Functions
No. Descriptions
1Charge
2Discharge (Capacity measurement)
3Auto-cycle charge discharge
4Balance maintenance
5Internal resistance test (DCIR)
6Automatic matching of user-defined criteria
7Test data analysis, comparison, and exporting
8Battery temperature monitoring, control, and alarm
9Parallel channel testing
10Support battery series code scanning identification
Multiple Work Steps Enhancing Test Function

Multiple work steps can be invoked to satisfy diverse and specific testing requirements, thereby enhancing the functionality and versatility of the testing process.

Work Steps Workflow
Features
  • Each channel is equipped with a dedicated processor to ensure a perfect level of capacity calculation, timing, voltage and current control.
  • All channel is under isolated test, it can directly test the cells of battery pack.
  • Independent heat source channel, temperature control and speed regulation fan.
  • The LED light indicates the running status, testing status, matching status, alarm status.
  • Fully compatibility with the batteries of Li-ion, Polymer, Ni-MH, NiCd, and so on.
  • Fully compatible installation with 18650, 26650, 32650, 33140, pouch, and prismatic batteries.
  • The height of the probe is adjustable, ruler scale for easy leveling.
  • Online test between computer and device, the setting and result is particular and plentiful.
  • With the work steps of Constant Current Discharge, Constant Power Discharge, Constant Resistance Discharge, Constant Current Charge, Constant Voltage Charge, Constant Current & Voltage Charge, Internal Resistance Test and Idle, etc.
  • Work step automatically switching.
  • The charge and discharge parameter can be customized.
  • The matching can be processed, the test results can be matched according to the customized standard, and it can mark and display on the device.
  • The recording function of the test process.
  • With 4 Y-axis (voltage, current, capacity, temperature) and a time axis curve drawing ability, and data report function.
  • The color of the test status bar is customized, which makes it easy to check the test status of all devices when the number of tests is large.
  • The system supports parallel testing with a maximum parallel current of up to 160A. This enables the device to be utilized for battery testing across various capacities.
  • Power failure protection function, the testing before the power failure can be continued after the power failure is restored, and the data before the power failure will be retained.
Isolated Channel Design
Isolated Channel Diagram

Each channel is equipped with an independent and efficient processor that performs precise control and accurate calculations for its respective channel, thereby enhancing testing efficiency and ensuring data accuracy.

Modular Design & Simplified Maintenance
Modular Design

Modular design enables each channel to operate independently, and the number of channels can be customized according to specific requirements. After-sales maintenance is simplified and convenient, as repairs can be completed by simply replacing the faulty module.

Parallel Channel Testing
Parallel Channel Testing

The device is capable of supporting parallel channel testing, with up to 20 parallel channels and a maximum parallel output current of 200A. This feature ensures the efficient and rapid testing of high-capacity batteries, thereby meeting the demands for enhanced performance and speed in battery evaluation and maintenance processes.

Autobalance - One-click Automatic Balancing
Autobalance Function

It is capable of rapidly equalizing batteries with voltage discrepancies, accurately testing the capacity of parallel cells within a battery pack, and precisely identifying the location of defective cells.

Balancing Maintenance Performance Chart
Technical Parameters
Parameter Name Value / Description
Input VoltageAC 220V± 10% 50Hz/60Hz
Number of Channels20
Maximum Number of Batteries Tested (One time)20
Channel Control ModeIndependent control
High Voltage Insulation Between ChannelsAC1000V/2min Normal
Voltage & Current Test SamplingFive-core wires connection / Probe
Noise< 76 dB
Host Computer Communication Methodbased on TCP/IP protocol
Test Report Output MethodExcel
Server Disk Configuration>100GB
Server Operating SystemWINDOWS XP or above system with LAN port configuration
Communication PortLAN
IP GradeIP20
Parameter of Each Channel
VoltageMax. Charge Constant Voltage5V
Min. Discharge Cut-off Voltage1V
Tolerance0.02V
CurrentMax. Charge Current10A
Max. Discharge Current10A
Min. Charge Cut-off Current0.05A
Tolerance0.02A
PowerMax. Output Power (Single Channel)50W
Data RecordingData Recording ConditionsTime interval
Voltage interval
Current interval
ChargeCharge ModesConstant current charge
Constant voltage charge
Constant current & voltage charge
Charge Cut-off ConditionsVoltage, Current, Time, Capacity, Negative Voltage Increment
DischargeDischarge ModesConstant current discharge
Constant power discharge
Constant resistance discharge
Charge Cut-off ConditionsVoltage, Current, Time, Capacity
CycleCycle Index1-5000 times
Extended Function
Parallel Channel TestingParallel current output: 200A (Max.)
One-Click Balancing FunctionMaximum balance current output: 5A
Protection
Protection TypesReverse connection
Over-temperature protection
Over-voltage protection
Short-circuit protection
Equipment Work Ambient Conditions
Operation Ambient Temperature0 ℃ - 40 ℃
Storage Temperature-10 ℃ - 50 ℃
Operation Ambient Humidity≤ 70 % RH (No condensation)
Storage Ambient Humidity≤ 80 % RH (No condensation)
Module Illustration & Battery Connection
Module Illustration
Module Details Illustration
Battery Connection Fixtures
Option 1
Pouch and Prismatic Cells
Pouch and Prismatic Cells Fixtures
Option 2
Cylindrical Cells
Cylindrical Cells Fixtures
Accessories & Interface
Default Standard Accessories
Default Standard Accessories Kit

Remarks: Additional battery connection fixtures need to be purchased separately. Additionally, customized options such as row connectors and BMS adapter plates are available.

Upper Computer Connection Diagram
Upper Computer Connection Diagram
Software Interfaces
Software User Interface
Application Cases & Details
Real-world Application Cases
Application Case 1
Application Case 2
Detailed Photos
Detailed Hardware Photos
Products Category & Services
Products Category
  • Lithium Cell Grading and testing Machine
  • Battery Module Charge Discharge Tester
  • Battery Pack Charge Discharge Tester
  • Lead-acid Battery Testing and Reconditioning Equipment
  • Intelligent Battery Charger
  • Lithium Battery Balancer
  • Electric Scooter/Bicycle Charging Station
  • Battery Charging and Swapping System
Why Choose Us
  • Professional since 2005 and has since established leadership position within the industry
  • Over 20+ years of industry experiences
  • Powerful function and superior performance of the innovation products
  • Highly professional and skilled R&D experts, demonstrating strong capabilities in product customization
  • Advanced production technology and automatic assembly lines
  • Market verification and specialized users' approval from 100+ countries
  • Professional and guaranteed after-sale service, with lifelong support
Delivery Details

Sample orders are dispatched by air express via DHL, FEDEX, TNT, UPS or other preferred express services. We can also coordinate delivery to agreed addresses in China for loading.

Bulk orders are transported via sea, truck, rail, or air in accordance with customer specifications.

Warranty & Support

We provide a 12-month warranty, lifelong after-sale service, and free technical support.

Equipment Operation Training & Guidance

In addition to providing instructions and operation videos, we support users in over 100 countries globally. Our team delivers support via multiple channels, including email, telephone, video conferencing, and remote connections. We possess extensive expertise in delivering high-quality service, ensuring users utilize the equipment proficiently.

After-sales Service Details

Free replacement parts are provided during the warranty period. For sample orders, in the event of product failure, replacement parts are dispatched via express delivery (DHL, UPS, TNT, FEDEX, etc.). For bulk orders, complimentary spare parts are included in the shipment.

We guide the user to replace faulty parts via maintenance manuals, phone, email, or video. The modular design makes installation and replacement highly convenient. After the warranty period, replacement parts are charged, carrying a half-year warranty for the same issue.

Paid Service Exclusions
  • Damage caused by operations not following the provided manuals
  • Instruments disassembled or repaired by non-authorized personnel
  • Unexpected factors or man-made damage (e.g. water inflowing, mechanical damage, falling, burning)
Service Verification 1
Service Verification 2
Service Verification 3
Frequently Asked Questions (FAQ)
What chemistries and physical form factors of batteries are compatible with the machine?
The machine is compatible with standard lithium battery chemistries including LFP, NMC/NCA, LMO, LCO, and LTO, as well as Ni-MH and Ni-Cd batteries. Physically, it fits cylindrical cells (like 18650, 26650, 32650, and 33140), pouch cells, and prismatic cells.
Can I test individual cells inside a battery pack without disassembling the pack?
Yes. Thanks to the isolation detection design, the device can test, charge, and discharge individual cells directly within an existing battery pack, allowing you to easily locate defective cells without disassembly.
How does the modular design assist with maintenance?
The modular architecture isolates each channel. If a channel experiences a technical issue, maintenance is simplified because you can resolve the problem by replacing only the affected channel module, without disrupting the other operations.
What is the maximum current capability when using parallel testing?
The system supports parallel testing configurations across channels. With multiple channels connected in parallel, you can achieve a maximum parallel current output of up to 200A for high-capacity battery testing.
What parameters are captured and how can I export the test reports?
The machine tracks voltage, current, capacity, and temperature in real-time. This data can be monitored via the host computer connection, analyzed with built-in curve drawing tools, and exported directly into Excel spreadsheets.
Does the tester have power failure protection?
Yes, it features automatic power failure protection. If power is interrupted, the test data collected up to that point is retained, and tests can resume automatically from where they left off once power is restored.

Related Products